Aswathi countered its forklift fatalities by 38% with SharpEagle in a single year
The Problem
The warehouse operations were plagued by several key issues:
- Limited Visibility at Heights: Operators struggled to see fork tips and the surrounding area when lifting goods to or from high aisles, increasing the risk of misplacing goods and leading to accidents or damaged inventory.
- Ergonomics and Operator Strain: Repeated strain on operators, particularly in high rack settings, led to fatigue and discomfort, decreasing productivity and increasing the chance of mistakes.
- Damage to Goods: Poor visibility while positioning forks resulted in accidental damage to products, especially in high-aisle warehouses.
- Slow Operations: The lack of real-time visual guidance slowed down overall efficiency, requiring operators to proceed with extreme caution.
- Operator Confidence: The combination of limited visibility and strain reduced confidence among operators, further impacting their speed and accuracy.
Specific statistics prior to the solution included:
- A 20% increase in product damage due to misplaced or misaligned forks during high-aisle operations.
- A 10% decrease in operator efficiency caused by reduced visibility and the need for manual alignment.
- An increase in operator fatigue, particularly when dealing with goods placed at higher levels.
The Solution
SharpEagle’s wireless Forkview Camera System was installed to directly address these challenges. The system includes:
- Wireless Fork-Mounted Camera: A high-definition, wireless camera mounted on the forks, providing a clear view of the fork tips and the surrounding area. This eliminated the need for extensive cable management and allowed for smooth, uninterrupted operations.
- Monitor: A real-time video feed displayed on a monitor in the operator’s cabin, helping them guide the forks with precision. The wireless setup simplified installation and maintenance, offering more flexibility for different forklift models.
- Durable and Weatherproof: The camera system is IP69K-rated, meaning it is water and dust-proof, shock-resistant, and can withstand temperatures ranging from -20°C to +70°C. Its rugged design makes it ideal for harsh warehouse environments, ensuring longevity and consistent performance.
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Recommended Product Investments
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Training Modules: To optimize operator’s understanding of forklift operations, along with use and application of other safety measures installed on forklifts
Safety Videos: To ensure crew and operator’s daily safety measures and safety protocols in case of an accident or an emergency.
Monthly Safety Checks: To detect any potential malfunction in the machinery, avoiding accidents beforehand.
The Results
After implementing SharpEagle’s wireless Forkview Camera System, the warehousing company experienced several improvements: Enhanced Visibility and Precision: Operators reported a 30% reduction in product damage, thanks to the clear visibility provided by the wireless Forkview Camera. The ability to accurately place forks on pallets at elevated heights significantly reduced errors. Improved Operator Efficiency and Reduced Strain: Forklift operators completed tasks 20% faster, with fewer breaks required to readjust or manually check positioning. The wireless setup eliminated the hassle of managing cables, allowing for smoother forklift movements and less downtime. Increased Safety and Operator Confidence: The camera system’s real-time feedback minimized the risk of accidents, including misjudging fork placement or accidentally pushing pallets off racks. Operators reported a 40% increase in confidence, knowing they could rely on the wireless system for precise guidance. Operational Speed and Cost Savings: The increased operational speed, combined with reduced product damage, resulted in significant cost savings. The warehouse estimated that they saved £8,000 annually due to fewer damaged goods and reduced operational delays. The wireless installation further saved costs and reduced maintenance efforts.
Decline in Accidents by
Decline in Accidents by
Decline in Accidents by
Conclusion
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*Note: The statistics presented in the case study are accurate, verified, but rounded off. The name of the company has been changed for privacy reasons. Any resemblance of the used fictitious company name with an established corporation is not intentional and merely a coincidence.