Enhancing Safety in Hazardous Zones with Ex-Proof Digital Camera

A leading player in the GCC oil and gas industry, is committed to maintaining safety and efficiency at its hazardous worksites. The company faced significant challenges in monitoring and inspecting high-risk areas where explosive gases occasionally occur. To address these challenges, Al Nadira turned to SharpEagle’s Explosion-Proof Digital Camera, a handheld solution that enhanced the company’s safety protocols and operational efficiency.

The Problem

Operating in Zone 2 hazardous areas posed several challenges:

  • Inadequate Documentation: The company struggled to maintain detailed visual records of equipment and operations, which delayed identifying maintenance needs.
  • Time-Consuming Inspections: Routine inspections took considerable time, impacting operational efficiency.
  • CCTV Installation Challenges: Installing explosion-proof CCTV cameras in some hazardous regions was not feasible due to space constraints and the complexity of installation.
  • Cost of Installing CCTV: Installing Ex-Proof CCTV cameras requires significant investment, including the involvement of highly specialized CompEx-certified personnel, which increases operational costs.
  • Visibility Issues: Poor lighting in hazardous areas made it challenging to inspect equipment thoroughly.

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Specific statistics prior to the installation included:

A 30% backlog in scheduled inspections, which led to prolonged equipment downtime and increased the risk of unaddressed safety hazards.

Workers spent an average of 25% more time in high-risk zones during inspections, increasing exposure to potential safety hazards like explosions or fires.

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The Solution

To overcome these obstacles, Al Nadira implemented SharpEagle’s Explosion-Proof Digital Camera. This handheld, portable camera is certified for Zone 2 hazardous environments and offers a range of features that improved the company’s inspection and monitoring processes:

  • Feasible for On-the-Go Use: When installing Ex-proof CCTV was impractical or cumbersome, our Ex-Proof Digital Camera acted as a saviour by allowing on-the-go image capture with minimal hassle.
  • High-Definition Imaging: With a 20-megapixel sensor and 4K video capability, the camera provided clear, detailed images for accurate inspections.
  • Durability: Built to withstand harsh environments, the camera’s rugged construction ensured reliable performance even in extreme conditions.
  • Low-Light Performance: Equipped with LED lights and a digital microscope mode, the camera improved visibility in poorly lit areas, crucial for thorough inspections.
  • Cost-Effective Solution: Unlike CCTV systems that require specialized and expensive CompEx-certified personnel for installation, our Ex-Proof digital camera provides an economical alternative.

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The Results

Since integrating SharpEagle’s Explosion-Proof Digital Camera, the facility has seen several key improvements:

  • Faster Maintenance Identification: High-quality images allowed for early detection of equipment issues, leading to quicker maintenance actions and reduced downtime.
  • Improved Record Keeping: The ability to capture clear images and videos enabled better documentation of safety compliance and equipment conditions.
  • Reduced Personnel Exposure: Although workers still needed to enter hazardous zones, the camera enabled quicker inspections, reducing time spent in risky areas.
  • Streamlined Inspections: The portability of the camera allowed for faster, more flexible inspections across different areas of the site, improving overall operational efficiency.
  • Cost Savings: Avoiding the high cost and complexity of installing CCTV systems, Al Nadira reduced operational costs while ensuring compliance with safety standards.

Decline in Accidents by

Decline in Accidents by

Decline in Accidents by

Conclusion

Al Nadira Ltd. successfully enhanced its safety and monitoring capabilities by adopting SharpEagle’s Explosion-Proof Digital Camera. The handheld camera enabled more accurate inspections, ensuring critical safety and operational protocols. By avoiding the complexity and costs associated with CCTV installation, this practical solution allowed the company to improve safety protocols while complying with industry standards.

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*Note: The statistics presented in the case study are accurate, verified, but rounded off. The name of the company has been changed for privacy reasons. Any resemblance of the used fictitious company name with an established corporation is not intentional and merely a coincidence.