Surveillance solutions play a vital role in industrial settings by providing real-time monitoring, ensuring safety, and preventing theft. Industrial video surveillance systems are designed to withstand harsh conditions and deliver consistent performance. A robust safety solution should enhance productivity and reduce costs, with devices resistant to dust, water, and temperature variations.
In hazardous industries like oil and gas, effective industrial surveillance security mitigates risks of inadequate supervision and inattentiveness, both leading causes of incidents. This blog will explore the essential features of durable surveillance systems for harsh environments and how they ensure industrial safety.
When selecting industrial surveillance cameras, consider features such as high IP ratings for dust and water resistance, temperature tolerance, and durability. Industrial IP surveillance is ideal for environments with extreme conditions. There are several models of explosion-proof video surveillance cameras in the market today, almost all of which offer a robust build, temperature resistance, high IP rating, and warranty services.
In such a case, a common mistake made by industries is investing in a camera without an initial site inspection. While certain features remain static for hazardous area cameras, other features are customised to target the unique problems faced by diverse industries. A thorough site inspection allows the experts to identify the core safety and security issues at your workplace and make tailored recommendations of ex-proof surveillance models.
Below listed are some important factors that necessitate site inspection prior to investment in industrial surveillance security cameras for hazardous industries:
The term "harsh industrial environment" can vary significantly across different industries. For instance, environments may range from the corrosive saltwater and moist air found in marine settings to the extreme temperatures and pressures of refineries. In one industry, cameras might be exposed to toxic chemical sprays, while in another, they must function amid swirling dust and sand. The demand for explosion-proof hazardous area cameras has consequently increased, along with its customisations for different industries.
The definition of "harsh" depends on the specific industry context. Despite these variations, all such environments share a common requirement: devices with protective casings that guard against dust, moisture, pressure, temperature, and humidity. These devices must be engineered to withstand several contingencies. For example, the highly corrosive air in saltwater regions can cause premature damage to surveillance equipment. Thus, solutions such as lightweight stainless steel devices are essential for marine-grade security to ensure durability and reliability.
An important factor in deploying industrial live security camera surveillance is its placement, whether fixed at a location or mounted on a vehicle such as a bus or truck. The requirements for a camera installed on a building differ significantly from those for a camera attached to a truck that undergoes steam washes or transports materials through high-pressure areas.
The International Protection (IP) code establishes several standards to ensure devices are safeguarded against solid and liquid particles as well as environmental extremities. It is advisable to seek devices with an IP69K rating, the highest currently available, to ensure maximum protection. Additionally, ensuring shock and vibration resistance is crucial for maintaining the functionality and longevity of surveillance equipment in dynamic and harsh conditions.
While most cameras can provide high-definition images in broad daylight, their performance often diminishes in low-light or no-light conditions. Infrared (IR) cameras are particularly useful in such environments, as they can capture images in low-light settings. However, these cameras often lose colour fidelity due to the limited illumination area. Therefore, it is crucial to choose a brand that ensures colour accuracy even in extremely dim light. The IR feature is essential for industries functioning 24x7 like oil and gas and manufacturing industries that require consistent and uncompromised supervision even in dark and low-light conditions. SharpEagle offers a superior range of IR cameras designed to maintain high image quality and colour integrity in low-light conditions.
Water and dust are not the only elements that can damage safety devices and surveillance cameras. Extreme temperature fluctuations, including hot and cold weather swings, can lead to device failure if the equipment is not well-manufactured. Rapid temperature changes are particularly detrimental and are common in many industries. For instance, a truck parked in a freezing area may experience rapid heating when started, causing the surveillance camera lens to fog up immediately. SharpEagle cameras are engineered with advanced coldness minimizer and lens cleanser technology, ensuring seamless heat dissipation and maintaining clear visibility even under rapid temperature changes.
Overall, it is necessary for the industry to identify these specific challenges that could compromise the functioning of their surveillance systems. Suitable customisations in features to counter these challenges can keep the camera functioning optimally for longer periods of time.
Unlike standard surveillance systems, industrial surveillance cameras are built to endure extreme conditions. Their robust design and advanced features make them superior choices for industrial applications. There are various types of industrial or ex-proof surveillance cameras available, including explosion-proof cameras, PTZ cameras, and infrared cameras. Each type serves a specific purpose, from monitoring large areas to capturing clear images in low-light conditions.
Pan-Tilt-Zoom (PTZ) cameras are versatile surveillance tools used in industrial settings for their ability to rotate horizontally and vertically, and zoom in on specific areas. These cameras provide comprehensive coverage and are ideal for monitoring large spaces such as warehouses, manufacturing floors, and construction sites. PTZ cameras can be controlled remotely, allowing operators to focus on potential issues as they arise, thereby enhancing security and operational efficiency. SharpEagle offers variants in cameras -
Zoom cameras are specialised surveillance devices that offer powerful optical zoom capabilities, enabling close-up views of distant objects without losing image clarity. These cameras are essential in environments where detailed monitoring of specific areas or equipment is required, such as in quality control processes or critical infrastructure. Zoom cameras are widely used in industries like oil and gas, chemical processing, and transportation, where precision and detailed observation are crucial. SharpEagle offers Explosion Proof Zoom IR Camera in this range, in IP and Analogue variants.
Infrared (IR) cameras are designed to capture images in low-light or no-light conditions by using infrared illumination. These cameras are particularly useful in industrial settings where lighting can be challenging, such as in storage facilities, tunnels, and underground mining operations. IR cameras enhance visibility and security during nighttime or in dimly lit areas, ensuring continuous monitoring and safety in environments where lighting is not consistent or reliable. SharpEagle offers three variants in IR cameras - Explosion Proof Mini IR Camera, Explosion Proof PTZ Camera With IR, and Explosion Proof ZOOM IR Camera.
Night vision IP cameras combine the benefits of internet protocol (IP) technology with advanced night vision capabilities. These cameras provide high-resolution video streaming over network connections and are equipped with night vision features to monitor areas in complete darkness. They are ideal for 24/7 surveillance in industrial environments such as logistics hubs, power plants, and remote facilities. Night vision IP cameras enhance security and operational oversight by providing clear images regardless of the lighting conditions. The entire range of SharpEagle offers an IP upgrade for its ex-proof cameras.
Need to know more about SharpEagle’s explosion-proof cameras? Explore the full range here.
Type of Cameras and Quantity
The choice of camera ( PTZ, zoom, IR, IP cameras) significantly affects the overall cost. Each type has different price points based on features, capabilities, and customisations. The number of cameras required also impacts the total cost. Large facilities may need a more extensive network of cameras to ensure complete coverage.
Installation and Infrastructure
The complexity of the installation process can vary widely, depending on factors like the physical environment, the need for specialised mounting solutions, and the integration with existing infrastructure. Cabling, power supply, and network setup are crucial components that further add to installation costs. Wireless solutions can reduce some cabling costs but may have higher equipment costs.
Monitoring and Storage Solutions
The choice between local storage (DVR/NVR) and cloud storage impacts both initial and ongoing costs. Cloud storage often involves subscription fees, whereas local storage requires investment in physical hardware. Monitoring solutions, including control rooms, software, and analytics tools, add to the overall expenditure. Advanced analytics and AI-driven monitoring increase upfront costs but provide enhanced security and operational insights, for which conventional systems usually require additional personnel.
Maintenance and Support
Ongoing maintenance to ensure the system operates smoothly includes periodic checks, software updates, and repairs. Maintenance contracts keep the process hassle free, but it involves a recurring business cost. Support services, including technical assistance and training for staff, are essential for the effective use of the surveillance system.
By focusing on these practical and budget-conscious solutions, one can effectively monitor and secure your smaller industrial spaces without overspending on surveillance.
Enhanced Safety
By investing in industrial real-time video surveillance solutions, one can prevent accidents through early detection of hazardous conditions, thus preventing costly and potentially catastrophic incidents. Improved safety reduces the risk of workplace injuries, which can lead to lower insurance premiums and reduced downtime due to accidents.
Increased Security
Surveillance systems detect theft, vandalism, and unauthorised access, protecting valuable assets and sensitive areas. This is particularly important in industries dealing with high-value goods or sensitive information. Effective security measures can prevent financial losses associated with theft and property damage, thereby safeguarding the company’s investments.
Operational Efficiency
Surveillance systems provide valuable insights into daily operations, identifying inefficiencies and areas for improvement and optimising the workflow. Its features like industrial remote surveillance capabilities allow for efficient management of multiple sites, reducing the need for on-site personnel and enabling faster response times to incidents.
Compliance and Risk Management
Ensuring compliance with industry regulations through surveillance can prevent costly fines and legal issues. Furthermore, risk management is enhanced as surveillance data can be used for incident analysis, helping to develop better safety protocols and preventive measures.
In the cost-benefit analysis, it is evident that while the initial costs of setting up industrial surveillance systems can be significant, the potential returns in terms of enhanced safety, increased security, and improved operational efficiency far outweigh these costs. Investing in advanced surveillance technology not only protects assets and personnel but also contributes to overall productivity and operational excellence, making it a valuable addition to any industrial setting.
Precision Drilling, an oil industry corporation partnered with SharpEagle Technology for its ex-proof cameras. The company operates a high-profile oil rig in Kuwait, focusing on safe and efficient extraction processes. The environment posed risks such as explosive atmospheres, necessitating robust and reliable surveillance solutions. SharpEagle's explosion-proof cameras were deployed across the rig. These cameras provided 24/7 monitoring with advanced night vision and PTZ capabilities, ensuring comprehensive coverage and real-time alerts. The installation of SharpEagle cameras significantly optimised safety and security protocols, reducing incidents and enhancing operational oversight at Precision Drilling's rig.
SharpEagle offers an exceptional range of Zone 1, Zone 2, Zone 21, and Zone 22 explosion-proof cameras and monitoring devices, designed for the harshest industrial conditions. By investing in SharpEagle, your business can mitigate risks, enhance safety, and boost productivity. We offer high-quality equipment, coupled with expert guidance and responsive customer support as a leading safety solutions provider in the GCC and the UK - ensuring that you have the best surveillance solutions for your industrial needs.
To know more about our ex-proof camera solutions, visit the SharpEagle website or book a free consultation call with our experts today!
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